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FAQ

Q Solution to the generation of spots in the production of flexible PVC using chrome plated screws. 2011-12-12 12:15:59

I have the following three options for dealing with the problem of spotting on chrome plating:

I. Upgrade the screw plating (fundamental measures):

1. Chemical nickel-phosphorus (Ni-P) plating: HCl corrosion resistance is better than chromium, no cracks (recommended thickness ≥ 50μm).

2. Composite plating: bottom nickel plating + surface chrome plating (reduce crack exposure) or nickel plating + PTFE (anti-adhesion).

3. Sprayed tungsten carbide (WC-Co): high hardness and complete corrosion resistance (high cost, suitable for long-term production).

 

ii. Formulation and process optimization:

1. Replacement of sulfur-containing stabilizers: switch to methyltin or rare earth stabilizers (sulfur-free).

2. Control the melting temperature: under the premise of ensuring plasticization, reduce the temperature to 180-190℃. The production of soft PVC at this temperature is completely feasible, but must meet:

✅ Formulation: low polymerization resin + high efficiency plasticizer (≥ 50phr) + methyl tin stabilizer + composite lubrication system

✅ Equipment: optimize the screw structure (compression ratio of ≤ 2.5:1) + strengthen the cooling of the feed section

✅ Process: Appropriate increase in rotational speed and backpressure, add ACR processing aids

3. Shorten the downtime: downtime> 30 minutes Need to clean the screw with LLDPE and apply high-temperature antirust grease.

 

iii. Adjust the process parameters:

1. Reduce the processing temperature (reduce decomposition under the premise of plasticization).

2. Avoid long time holding downtime, use LLDPE or special cleaning material to clean the screw before downtime.

Q Can you make customized products? 2011-12-12 12:15:59

Yes, we mainly make customized products. We develop and produce products according to drawings or samples provided by customers.

Q What are the main application areas of your products? 2011-12-12 12:15:59

Our products cover almost the entire equipment manufacturing industry and plastic processing applications, mainly insulation board, pipe, sheet and plastic bag industries.

Q What products can you offer? 2011-12-12 12:15:59

We mainly produce barrel screw and mechanical equipment.

Q Are you a direct manufacturer or a trading company? 2011-12-12 12:15:59

We are a processing plant. At the same time, we have our own international trade department. We produce and sell our own products.

Q How soon can we get a reply after we send you an inquiry? 2011-12-12 12:15:59

We will reply to you within 12 hours after receiving the inquiry during the working day.

Q Are you a trading company or a manufacturer? 2011-12-12 12:15:59

We are a manufacturer and have also established a trading company.

Q The usage time of the barrel screw? 2011-12-12 12:15:59

We apply alloy spraying on the surface of the screw to improve wear resistance and service life.

Q How long can delivery be made? 2011-12-12 12:15:59

Timely production of goods according to customer needs, quickly reducing delivery time.

Q What packaging and transportation should be used? 2011-12-12 12:15:59

We use wooden or cardboard boxes for packaging according to the different goods, and transportation can be done by air, land, or sea.

Q Can I get a lower price if I place a larger order? 2011-12-12 12:15:59

Yes, the price will be modified based on the quantity of your order.

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Write us a message and we will answer you.

If you have any questions about our products or services, feel free to reach out to customer service team.

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